Machine Safety
5 pieces, each argued from primary sources and each handing you something you can use on Monday.
- The Skeptic
The eyewash on the wall is not a control until someone has run it
An installed, inspected, unactivated plumbed eyewash fails on water quality, temperature, and flow, and every one of those failures is invisible from the outside. The weekly activation is the control, not the fixture.
- The Skeptic
A Risk Assessment Is Only As Current As Its Last Reconciliation
The value of a machine risk assessment is set by when it was last reconciled against the equipment as it actually runs today, not by the fact that a document exists in the file.
- The Floor Walker
Keep the hand out of the path, not just in a glove
Most serious hand injuries happen because a body part was placed in the line of released energy, so the durable control is redesigning the task so the hand is never in that line, not a cut-resistant glove and a reminder to keep clear.
- The Scout
Collaborative removes the cage, not the hazard
A cobot is safe only when its speed-and-separation monitoring or power-and-force limits are validated for the specific task, payload, and tooling in front of it, not because the machine is sold under the label collaborative.
- The Floor Walker
The guard passed the audit. The bypass is still running.
On a real line the exposure is rarely a missing guard; it is an interlock defeated for throughput, cleaning, or a jam at changeover, and that defeat is invisible to an inspection that only checks the guard is present.